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January 25, 2026 4 min read

A WWII Letter to FDR: The Unexpected Birth of Duct Tape

The factory floor echoed with metal clatter and hurried footsteps. Crates moved past in uneven lines. Workers shouted over machines. Somewhere between a stack of ammunition boxes and a pile of torn packaging, a problem kept repeating. Boxes broke open. Seals failed. Supplies spilled. In wartime, small inefficiencies become large dangers. But the person who first pushed this problem into national focus was not a general. Not an engineer. Not a procurement officer. She was a factory worker and mother named Vesta Stoudt. A Civilian Notices a Military Weakness Stoudt worked at a plant in Illinois that packed rifle grenade cartridges for the U.S. military. The boxes were sealed with wax and paper tape. They were hard to open. Soldiers…

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